The Role of Agile Manufacturing in Cost Management and Enhancing Differentiation Strategy

Authors

  • Ismael Abbas Manhel Department of accounting, College of Administration and Economics, University of Wasit, Wasit, Iraq

Keywords:

Agile Manufacturing, Cost Management, Differentiation Strategy, Costing-System Design, Target costing

Abstract

This study aims to investigate the impact of applying Agile Manufacturing principles on rationalizing cost management and enhancing the differentiation strategy in Iraqi economic units, focusing on the Wasit Spinning and Weaving Factory as a case study. To achieve this goal, a descriptive–analytical approach was adopted using a closed, five-point Likert questionnaire developed from rigorously validated academic scales; 55 questionnaires were distributed to factory employees, five incomplete responses were discarded, and a statistically valid sample of 50 was analyzed. Content validity was confirmed by an expert panel, and reliability reached Cronbach’s α = 0.932, indicating high internal consistency. Data were processed with SPSS (version 28) using descriptive statistics, a one-sample t-test, and correlation and regression analyses. The results showed that implementing Agile Manufacturing contributes, at a high level of significance (p < 0.001), to reducing operating, logistics, and development costs while simultaneously strengthening differentiation elements such as response speed, product customization, and brand image; the tests also revealed notable homogeneity in respondents’ views, underscoring the reliability of the conclusions. Accordingly, the study recommends developing digital infrastructure and linking production lines to Internet-of-Things technologies, alongside integrating Lean and Six Sigma methodologies within the Agile Manufacturing framework to maximize their combined effect on cost and quality.

References

1. Ali, A., & Wasim, A. (2022). Innovative framework for assessing the impact of agile manufacturing in small and medium enterprises (SMEs). Sustainability, 14(18), 11503.

https://doi.org/10.3390/su141811503

2. Anwar, G., & Abdullah, N. N. (2021). The impact of Human resource management practice on Organizational performance. International Journal of Engineering, Business and Management, 5(1), 35–47. https://doi.org/10.22161/ijebm.5.1.4

3. Arana Landín, G., Uriarte Gallastegi, N., Landeta Manzano, B., & Laskurain Iturbe, I. (2023). The contribution of Lean Management—Industry 4.0 technologies to improving energy efficiency. Energies, 16(5), 2124. https://doi.org/10.3390/en16052124

4. Arvaniti, E. N., Dima, A., Stylios, C. D., & Papadakis, V. G. (2022). A New Step-by-Step Model for Implementing Open Innovation. Sustainability, 14(10), 6017.

https://doi.org/10.3390/su14106017

5. Bain & Company. (2025). Lean Six Sigma improves plant performance and cuts costs [دراسة حالة].

6. Barney, J. (1991). Firm Resources and Sustained Competitive Advantage. Journal of Management, 17(1), 99–120. https://doi.org/10.1177/014920639101700108

7. Boehe, D. M., & Barin Cruz, L. (2010). Corporate Social Responsibility, Product Differentiation Strategy and Export Performance. Journal of Business Ethics, 91(S2), 325–346. https://doi.org/10.1007/s10551-010-0613-z

8. Cződörová, W., & Gnap, J. (2023). Investigation of the Effectiveness of the Introduction of the Quality Management System According to the ISO 9001 Standard in Transport Companies: Slovakia Case Study. Sustainability, 15(3), 2401.

https://doi.org/10.3390/su15032401

9. Ding, B., Ferràs Hernández, X., & Agell Jané, N. (2021). Combining lean and agile manufacturing competitive advantages through Industry 4.0 technologies: an integrative approach. Production Planning & Control, 34(5), 442–458.

https://doi.org/10.1080/09537287.2021.1934587

10. Harrison, M., Mcfarlane, D., Wong, C., & Parlikad, A. K. (2004). Information management in the product lifecycle - the role of networked RFID. 507–512.

https://doi.org/10.1109/indin.2004.1417397

11. Hussain, A., Khan, M., Rakhmonov, D. A., Mamadiyarov, Z. T., Kurbonbekova, M. T., & Mahmudova, M. Q. K. (2023). Nexus of Training and Development, Organizational Learning Capability, and Organizational Performance in the Service Sector. Sustainability, 15(4), 3246. https://doi.org/10.3390/su15043246

12. Jagtap, S., Garza Reyes, J. A., Vignesh Kumar, S., & Tiwari, S. (2022). Optimising changeover through lean manufacturing principles: A case study in a food factory.

Sustainability, 14(14), 8279.

13. Jost, P. J. (2023). Market expansion and the scope of mass customization. Marketing Letters, 35(1), 73 94. https://doi.org/10.1007/s11002-023-09675-6

14. Kalsoom, T., Ahmed, S., Rafi Ul Shan, P. M., Azmat, M., Akhtar, P., Pervez, Z., Imran, M. A., & Ur Rehman, M. (2021). Impact of IoT on Manufacturing Industry 4.0: A New Triangular Systematic Review. Sustainability, 13(22), 12506.

https://doi.org/10.3390/su132212506

15. Klimecka-Tatar, D. (2017). Value Stream Mapping as Lean Production tool to improve the production process organization – case study in packaging manufacturing. Production Engineering Archives, 17(17), 40–44. https://doi.org/10.30657/pea.2017.17.09

16. Kovach, J., Stringfellow, P., Turner, J., & Cho, B. R. (2005). The House of Competitiveness: The Marriage of Agile Manufacturing, Design for Six Sigma, and Lean Manufacturing with Quality Considerations. Journal of Industrial Technology, 21(3), 1–10.

17. Mahin, M., Kadasah, N., Alsabban, A., & Albliwi, S. (2024). Exploring the landscape of quality 4.0: a comprehensive review of its benefits, challenges, and critical success factors. Production & Manufacturing Research, 12(1).

https://doi.org/10.1080/21693277.2024.2373739

18. Mohaghegh, M., Åhlström, P., & Blasi, S. (2023). Agile manufacturing and transformational capabilities for sustainable business performance: a dynamic capabilities perspective. Production Planning & Control, 35(10), 1–13.

https://doi.org/10.1080/09537287.2023.2229264

19. Mwazuna, A. N. (2023). QUALITY DIFFERENTIATION STRATEGIES: IMPLICATIONS FOR EDIBLE OILS MANUFACTURING FIRMS IN KENYA. European Journal of Management and Marketing Studies, 8(3).‏

20. Na, Y. K., Kang, S., & Jeong, H. Y. (2019). The effect of market orientation on performance of sharing economy business: Focusing on marketing innovation and sustainable competitive advantage. Sustainability, 11(3), 729

21. Pandey, A. (2024). Study on Customer Satisfaction on After Sales Service. International Journal of Business and Management Invention (IJBMI) ISSN, 13(6), 154–158.

22. Pradipta, I. P., Giantari, I. G. A. K., Sukaatmadja, I. P. G., & Aksari, N. M. A. (2023). The role of differentiation and innovation strategies in mediating the influence of industry competition on industry performance (Study on telecommunications tower industry in Indonesia). European Journal of Business and Management Research, 8(5), 1 8.

https://doi.org/10.24018/ejbmr.2023.8.5.2047

23. Ríos-Quispe, C. F. (2023). Analysis of ABC Cost Systems. Management (Montevideo), 1, 12. https://doi.org/10.62486/agma202312

24. Schuh, G., Prote, J.-P., Gützlaff, A., & Ays, J. (2019). Fixed Cost Management as an Enabler for Agile Manufacturing Networks. Procedia Manufacturing, 39, 625–634.

https://doi.org/10.1016/j.promfg.2020.01.435

25. Sosnowski, M., & Krzywanski, J. (2022). Impact of stakeholders on Lean Six Sigma project costs and outcomes during implementation in an air conditioner manufacturing industry.

26. Srivastava, P., Ramakanth, D., Akhila, K., & Gaikwad, K. K. (2022). Package design as a branding tool in the cosmetic industry: consumers’ perception vs. reality. SN business & economics, 2(6), 58

27. Vinodh, S., Sundararaj, G., Devadasan, S. R., & Rajanayagam, D. (2009). TADS-ABC: a system for costing total agile design system. International Journal of Production Research, 47(24), 6941–6966.

https://doi.org/10.1080/00207540802320800

28. Yusuf, Y. Y., Sarhadi, M., & Gunasekaran, A. (1999). Agile manufacturing: drivers, concepts and attributes. International Journal of Production Economics, 62(1), 33–43.

https://doi.org/10.1016/S0925-5273(98)00219-9

29. Zhao, Z., Alli, H., & Me, R. C. (2023). A Systematic Review on the Implementation of Agility in Sustainable Design Development. Designs, 7(5), 111.

https://doi.org/10.3390/designs7050111

Downloads

Published

2025-08-18

How to Cite

Manhel, I. A. (2025). The Role of Agile Manufacturing in Cost Management and Enhancing Differentiation Strategy. American Journal of Education and Evaluation Studies, 2(8), 184–199. Retrieved from https://semantjournals.org/index.php/AJEES/article/view/2340

Similar Articles

1 2 3 4 5 6 7 8 9 10 > >> 

You may also start an advanced similarity search for this article.